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Tech Forums => 4 Cylinder Tech => Topic started by: Rob on August 22, 2007, 01:38:09 PM



Title: 420A build
Post by: Rob on August 22, 2007, 01:38:09 PM
Hi guys, been lurking around for a little while. I have an '84 Shelby Charger that I'm dropping a '96 Avenger 2.0 DOHC into, actually already have it set in, working on finishing up motor mounts and figuring out electronics and exhaust.

Now, I'm leaving it stock for now, till I get this thing running and driving and work out all the bugs. However, after that, I'm gonna build it up, going all-motor. Looking for advice and ideas on cams, internals, valvetrain etc. I'm thinking at least 10.5:1 compression and hoping to spin it to at least 8k or more. Loss of low end power is acceptable as long as it's making big power up top. Car weight will hopefully be around 1800-2000 lbs w/ me in it.

I'm on the Neon forum too, since the bottom end is the same, but I'm not sure how similar the heads are, w/ the Avenger being "backwards" from the Neons. Do the cams interchange?

Thanks for any help, anybody have an idea what hp one of these engines can make NA?


Title: Re: 420A build
Post by: Nykon on August 22, 2007, 04:19:26 PM
read my sig  ;D

the cams for a neon WILL NOT work.  You must find cams for the 420A Eclipse.  I suggest going with a turbo if you really want power.  Or bottle feed it but IMHO turbo is the way to go.  People have spent tons of money going the N/A route and not getting very far as far as HP (I am probably wrong and will be notified shortly if I am).

My advice, build up the bottom end like DT and I did, and then turbo it.
If you are dead set on N/A let me get ahold of Zilla and find out what he did and what he is pushing as far as HP.  I probably still have his parts list somewhere as I helped him get a lot of stuff.


Title: Re: 420A build
Post by: Rob on August 22, 2007, 05:33:08 PM
Sounds good, I'm still kinda up in the air about it actually. The general consensus everywhere seems to be turbo it, but I'd like to do something different. I already have turbo cars ('87 Shelby GLHS, '87 Shelby Z Daytona, '87 RX-7 Turbo II), so I want to do an NA car. I like road racing/mountain runs more than dragging also, so it's gonna be geared more towards that. I'd like to build a lightweight responsive car to that purpose.  Basically I want a strong mid to top-end engine, like I say low-end can be sacrificed a bit since the car will only weigh around 2000 lbs w/ me in it.


Title: Re: 420A build
Post by: Nykon on August 22, 2007, 06:44:58 PM
thats cool, like I said, N/A can be done and get some pretty good numbers I think but its expensive as all get go and more difficult.


Title: Re: 420A build
Post by: Darktengu on August 23, 2007, 03:09:35 AM
If your looking for better acceleration why are you willing to sacrifice low end?  If you're doing mountain runs with a lot of turns you want a better low end power to get up and go.  If you do a turbo go with a small quick spooling turbo that will get you out of corners quick.

If you do forced induction run 8.8:1 compression.  If you're going to stay N/A the highest compression they make (without paying ridiculous amounts for custom) is 12:1 they're hard to find though.  The 10.5:1 is common and cheaper.

And if you want to do something different than everyone else drop a 420a into a '84 Shelby Charger.....  ;)  You've completed the different task, so turbo is good to go.

Also don't do N2O, just too many things to go wrong for a short lived thrill.  (What was that you told me Nykon 75 dollars to press a button??)


Title: Re: 420A build
Post by: Nykon on August 23, 2007, 04:10:54 AM
yeah pretty much


Title: Re: 420A build
Post by: JusBringIt on August 23, 2007, 04:18:37 AM
NOS....not something i would do or recommend....Turbo is much better. dont have one of these engines, but I wouldnt keep it N/A with what ur already doing to it. if the motor can handle it..do it to it.


Title: Re: 420A build
Post by: Rob on August 23, 2007, 03:45:14 PM
If your looking for better acceleration why are you willing to sacrifice low end?  If you're doing mountain runs with a lot of turns you want a better low end power to get up and go.  If you do a turbo go with a small quick spooling turbo that will get you out of corners quick.

If you do forced induction run 8.8:1 compression.  If you're going to stay N/A the highest compression they make (without paying ridiculous amounts for custom) is 12:1 they're hard to find though.  The 10.5:1 is common and cheaper.

And if you want to do something different than everyone else drop a 420a into a '84 Shelby Charger.....  ;)  You've completed the different task, so turbo is good to go.

Also don't do N2O, just too many things to go wrong for a short lived thrill.  (What was that you told me Nykon 75 dollars to press a button??)

Well, turbo may come later, we'll see how it does all-motor. I can lose a little low end, because it's gonna be light, and it'll have a good deep gear if it needs it. I've got it bolted to a stock A-525 trans, as long as my starter works right (as I think it will), then I can run stock 2.2/2.5 trannies. And I have a 525 sitting in the shop w/ a 3.85 gear ;) What's the powerband/max rpm limit on the Avenger heads? 8500? 9k?


Title: Re: 420A build
Post by: admin on August 23, 2007, 04:37:38 PM
without updating the springs / retainers.. you'll start to float the valves at about 7500rpm..

trying to go with a naturally aspirated rpm / highhp motor is.. well.. folly.

everything about this engine has been designed for low~mid rpm torque.. (low being about 2K rpm.. mid being about 4.5K)

unless your tossing the whole intake tract and custom welding your own, reworking the ports and engineering an exhaust from the port back.. your tossing $ into a slow hole..

if it's gonna be light.. work on the mid rpms.. thats where you'll get the biggest gains.. being a 2.2/2.5 guy.. be aware that the 2L is really an evolution of that motor.. and like the 2.2/2.5.. isn't really something designed to rev.. it IS however.. like the 2.2/2.5 a torquey little bish that can pull itself out of a hole (or corner as it were) and well.. that's where your gains are best realized..

the engine will rev faster from 3K~5K than it will from 4K ~7K


Title: Re: 420A build
Post by: Nykon on August 24, 2007, 12:58:24 AM
Totally off subject here, has anyone seen Burn Notice??  Great show and it has our fearless leaders hero in it.

ok resume.


Title: Re: 420A build
Post by: Rob on August 24, 2007, 06:21:04 AM
without updating the springs / retainers.. you'll start to float the valves at about 7500rpm..

trying to go with a naturally aspirated rpm / highhp motor is.. well.. folly.

everything about this engine has been designed for low~mid rpm torque.. (low being about 2K rpm.. mid being about 4.5K)

unless your tossing the whole intake tract and custom welding your own, reworking the ports and engineering an exhaust from the port back.. your tossing $ into a slow hole..

if it's gonna be light.. work on the mid rpms.. thats where you'll get the biggest gains.. being a 2.2/2.5 guy.. be aware that the 2L is really an evolution of that motor.. and like the 2.2/2.5.. isn't really something designed to rev.. it IS however.. like the 2.2/2.5 a torquey little bish that can pull itself out of a hole (or corner as it were) and well.. that's where your gains are best realized..

the engine will rev faster from 3K~5K than it will from 4K ~7K

Okay, looks like I'm kinda off track on my thinking for this build. Building for hi-rev hp is a no-no then, will make it a dog everywhere else right? So, I think what I need is to just see what you guys think would be the best combo for this criteria:

Lightweight car, 1800-2k lbs w/ me in it
Road race/mountain road suspension/chassis set-up
Best combo of power and responsiveness

I'm totally open right now, my original ideas are apparently useless and I'm a noob to these engines. Should I be building for torque rather than hp? As you say it is an evolution of the 2.2, and that's what you do w/ them basically, typically a 2.2 makes a crapload more torque then hp.


Title: Re: 420A build
Post by: admin on August 24, 2007, 02:03:48 PM
build up the midrange..  everyone always tries to build these engines for high rpm power.. and i haven't seen one come close to breaking 180hp.. even revving the snot out of them and dropping stupid amounts of money into them..

but.. they'll pull a damn near perfect flat torque line from 2K to 6K rpm..

one of the reasons these motors respond so well to boost...

put in some 10:1 pistons.. don't put in a 60mm throttle body.. stick with a 55.. work on air charge velocity.. not overall volume..  I suggest some reading on fluid dynamics and pressure vs flow anaylsis.. oh and throw out anything that mentions hemholtz resonance theories... resonance is important.. but not THAT important that it should be the primary design concern..  be more aware of using high and low pressure areas to reduce reversion in the intake and exhaust track, than "tuning for good sound".. your not building a pipe organ.



Title: Re: 420A build
Post by: Rob on August 29, 2007, 02:30:31 AM
How much power do these engines have stock? Has to be around 150 crank hp right? Basically the same as a Neon R/T engine, except w/ a backwards head, maybe different cam grinds. Seems to be pretty tough to make 200hp all-motor though. I'm hoping the light weight will make up for a lot of it though. What the factory torque rating?


Title: Re: 420A build
Post by: admin on August 29, 2007, 12:25:06 PM
140hp 130lb-ft of torque.. at the wheels on a mostly stock engine.. i saw 120hp and 110lb-ft


Title: Re: 420A build
Post by: Rob on August 29, 2007, 01:30:37 PM
So it takes some pretty good head porting and high compression to make the big numbers? Sorry if I sound repetitive, I just want to get the build right in my head before I start. What about valves? Do bigger valves make that much difference? And how does the stock intake fare? Any better options on it?

I'm still set on an all-motor build right now, but only to a certain point. Basically, if it's gets to the point to where an extra 10-15hp is gonna cost me $1000 or better, then I'll turbo it. BTW I do all my own work, other than machine work, so I won't have any labor to pay in this build, except for buying myself Mt Dew for the shop fridge  8)


Title: Re: 420A build
Post by: admin on August 29, 2007, 03:40:31 PM
10~15hp will cost $1000 or better..

the stock intake manifold is a piece of crap.. the stock head, the short turn radius before the valve seat sucks.. and really needs to be welded up and reshaped..

it's cheaper to go turbo.. MUCH cheaper


Title: Re: 420A build
Post by: Shiano on August 30, 2007, 09:18:54 PM
not to interject, but since the stock intake manifold isn't that great, do you know of anyone that manufactures an upgrade? I know that DT could probably add to this one. And what makes a good intake manifold design [just a basic idea]?


Title: Re: 420A build
Post by: Darktengu on August 30, 2007, 11:29:16 PM
I have an OBX on my car, and it helped a little.  I know Venom makes one, supposedly it's good for 20HP.  I haven't tried it.  As for the design, the easier the travel for the air the better the design.  As for the actual engineering stuff, um, I'm out.


Title: Re: 420A build
Post by: Rob on September 01, 2007, 02:49:53 AM
Well, all I know is it looks a hell of a lot better than the intakes on the old boosted mopars  8)  Actually the entire top end looks a whole lot better lol. I guess that why I'm expecting more of it.

So, what if I used ITB's? Anyone done that on these yet?


Title: Re: 420A build
Post by: Darktengu on September 01, 2007, 04:44:05 AM
Not that I've ever heard of.  It would take some serious customizing to do it.  And a lot of cash.  If you do it, good luck and document the progress REALLY well.


Title: Re: 420A build
Post by: Rob on September 01, 2007, 04:56:24 AM
Are these any good:
http://cgi.ebay.com/ebaymotors/JVT-Racing-Headers-Eclipse-95-99-2-0L-Avenger-Talon-NT_W0QQitemZ330161161408QQihZ014QQcategoryZ33631QQssPageNameZWDVWQQrdZ1QQcmdZViewItem

I saw somebody's pic on here of an Ebay header that the collector separated from the tubes after like 1 year or something, don't want to buy the same thing :)


Title: Re: 420A build
Post by: Shiano on September 01, 2007, 11:52:59 AM
That was me. Stick with DC or Skunk2. TRUST ME. The price may not be as attractive, but the results will be alot better. Talk to Nykon about prices. Btw, they CAN be welded back together sucessfully.


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